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With the continuous development of machinery industry, the requirement
for metal materials is becoming higher and higher. How to improve the
mechanical properties and service life of metal workpieces as far as
possible under the premise of material and heat treatment process is
established has become a problem that many people in the heat treatment
industry think and explore. After heat treatment, the hardness and
mechanical properties of steel are greatly improved, but the following
problems remain after heat treatment:
1. Retained austenite. The proportion of austenite is about 10%-20%.
Because of the instability of austenite, it is easy to transform into
martensite when it is affected by external force or environmental
temperature. The specific volume of austenite and martensite is
different, which will cause irregular expansion of materials and reduce
the dimensional accuracy of workpieces.
2. Coarse grain size and supersaturation of carbides.
3. Residual internal stress. The residual internal stress after heat
treatment will reduce the fatigue strength and other mechanical
properties of the material, and easily lead to the deformation of the
workpiece in the process of stress release.
How to solve these problems has been studied by many metal materials
researchers at home and abroad. Cryogenic and ultra-cryogenic treatment
processes are considered to be the best way to solve these problems.
The XFL series programmable cryogenic treatment box is made of corrosion
resistant SUS304 stainless steel. It has strong structure, beautiful
appearance and safe operation. The equipment can realize
full/semi-automatic programming for the process. It uses liquid nitrogen
as refrigerant, vaporization and heat absorption of liquid nitrogen and
low temperature nitrogen as heat absorption refrigeration. The
temperature control accuracy is accurate, the cooling process is slow
and uniform, which greatly reduces the impact of low temperature on the
workpiece and avoids the risk of workpiece cracking.
Cryogenic Box Structure Four Structures of Cryogenic Box
Box: The whole box structure is made of double-layer SUS304 stainless
steel by bending and welding, and then reinforced by steel bars to
support and protect the equipment. Engineering plastic (PTFE) supports
with high strength and excellent thermal insulation performance are
installed at the bottom of the inner cavity to ensure the safety and
thermal insulation performance of the equipment under heavy load. The
bottom of the box body is equipped with special casters to facilitate
the movement of the box body and is equipped with fixed locking (no
casters for large furnace type). In addition, for different types of
furnace opening, we provide two configurations of booster spring support
rod and pneumatic cylinder opening for customers to operate easily.
Cooling system: The system is composed of liquid nitrogen bottle
outside, solenoid valve, disperser, stirring fan and exhaust hole in
inflatable pipe and equipment. The system uses the principle of liquid
nitrogen sublimation, heat absorption and heat balance to realize
refrigeration.
Xinfeng vertical cryogenic box is mainly divided into: standard size
cryogenic box, modular combination cryogenic box (roller cryogenic
treatment box), nitrogen recovery cryogenic box, cryogenic assembly box,
valve cryogenic air tightness testing device and so on.